Our Services

Our Services

Comprehensive solutions for value addition and quality enhancement across the flat-metals industry.

Demacs offers comprehensive solution for value addition and quality enhancement for our customer's end products and retail business of flat metals. Our custom designed, economic, energy efficient process lines and project management techniques assure pristine returns on capital investment. At Demacs we work in partnership with our customers to develop a long-term business relationship. High percentage of repeat business reflects the confidence and certainty that customers have in our products and services.

We can work with you to optimize material flow through your plant. We can suggest the best locations and space requirements for incoming material, machine placement, and outgoing material storage. Using your building drawings, we can layout the machines in your facility. This lets you see areas that might create problems with the installation, such as crane locations, building pillars, truck bays or rail sidings. This will allow you to make whatever adjustments necessary to the layout to avoid problems during construction and the installation of the equipment.

Demacs's services includes turnkey projects starting from preparing of Technical Specification, Project Management involving equipment design, manufacturing, on-site installation, commissioning, operation training and service support. Also we provide refurbishment and engineering for modernization of process Lines and Equipment. We can offer turnkey solutions for customer's requirement of Color Coating Lines, Galvanizing Lines, Slitting Lines, Cut-to-Length lines, Recoiling Lines, Degreasing Lines, Electrolytic Cleaning Lines and a number of other special purpose lines. Also we provide complete range of process line equipment including Coaters, Stitcher, Recoiler, Uncoiler, Shears, Levelers and special purpose machines for metals and packaging industry.

Demacs process line Demacs coil processing facility
Continuous Color Coating Lines
Coil Coating Specialists

Continuous Color Coating Lines

Demacs thrive to achieve industry prominence as a coil coating line specialist by combining our vast knowledge, experience and resources to offer the finest integrated and cost-effective processing solutions. Our coil coating systems include roll coaters with immaculate consistency in DFT control, robust coil handling equipment, accumulators, effective strip degreasing cleaning and quench systems, strip joiner and heat energy recovering installations.

Demacs coil processing lines include the finest equipment you'll find in the industry and we incorporate state-of-the-art electronic controls. Our talented team of electrical and system engineers infuse their expertise in process lines, providing the most sophisticated control systems that integrate individual equipment and components into a unified, efficiently functioning system.

We have an experienced commissioning team consisting of paint technologist, coater operation expert and thermal system integrators to guide and establish operation parameters and train your people for smooth running of the plant.

Features and Advantages
Line Capability

Features & Advantages

Thickness RangeMinimum 0.11 mm to 1.2 mm
Width950 mm – 1650 mm
SpeedMax 120 mpm
Annual Output10,000 – 130,000 Tons/year

Typical Coating Reference

On polyester paint — indicative dry-film thickness and solids content.

Prime Coating (each side)3–15 μm @ 35–40% solids
Finish Coating (top side)8–25 μm @ 45–48% solids
Back Coat (bottom side)3–15 μm @ 35–40% solids

Technology In Offer

Configured to meet the custom requirement of every customer.

Capex & Product Requirement

Coater Configurations

Flexible coater arrangements to suit every product and layer requirement.

Chemical coater

Chemical Coater

Passivation (option) Layer

Two side (alternative option available)

Vertical configuration (two coater heads with two rolls each)

Primer coater

Primer Coater

Primer Layer

Both sides (option of spare head)

S-roll / C-roll configuration (two / three coater heads with two rolls each)

Finish coater 1

Finish Coater 1

Paint Layer

Top side (alternative option available)

U-roll configuration (one coater head with three rolls)

Finish coater 2

Finish Coater 2

Paint Layer

Two sides (alternative option available)

S-roll configuration (two coater heads with three or two rolls)

Need a Custom Turnkey Solution?

If you require a custom solution, please contact us with a description of your project. We will be happy to work through the details and provide you with a FREE quote and estimate.

Get a Free Quote